Palletising Machines Cell KUKA KR60 Factory Robotics Six Axis

Palletising Machines Cell KUKA KR60 Factory Robotics Six Axis 

In the realm of modern factory robotics, palletising stands as a critical operation that demands precision, efficiency, and reliability. The KUKA KR60 six-axis robotic palletising cell emerges as a game-changer, offering an advanced solution to streamline and optimize palletising processes across diverse industries.

The KUKA KR60 is a high-performance six-axis industrial robot designed to handle a wide range of palletising tasks with exceptional precision and speed. Its six-axis configuration provides unparalleled flexibility, enabling the robot to reach into confined spaces, manipulate objects in multiple orientations, and perform complex palletising patterns with ease. This versatility makes the KUKA KR60 suitable for a variety of palletising applications, from simple stacking of boxes to intricate arrangements of irregularly shaped products.

Key Features of the KUKA KR60 Palletising Cell

1. High Payload Capacity

The KUKA KR60 boasts a substantial payload capacity of up to 60 kilograms, allowing it to handle a diverse range of products, including heavy boxes, bags, and containers. This high payload capability ensures that the robot can effectively palletise large and bulky items without compromising on stability or accuracy, making it ideal for industries such as food and beverage, pharmaceuticals, and consumer goods.

2. Advanced Motion Control

Equipped with KUKA's state-of-the-art motion control technology, the KR60 delivers smooth and precise movements, minimizing the risk of product damage during the palletising process. The robot's high-speed capabilities enable it to complete palletising tasks quickly, increasing overall throughput and productivity on the factory floor. Additionally, the advanced motion control system allows for seamless integration with other automation components, such as conveyors and vision systems, for a fully automated palletising solution.

3. Intuitive Programming Interface

KUKA provides an intuitive and user-friendly programming interface for the KR60 palletising cell, making it easy for operators to set up and optimize palletising patterns. The interface features a graphical programming environment that allows users to create complex palletising sequences without the need for extensive programming knowledge. This simplicity reduces setup time and enables quick changeovers between different product types and pallet configurations, enhancing operational flexibility.

4. Robust Construction and Durability

Built to withstand the rigors of industrial environments, the KUKA KR60 features a robust and durable construction. Its high-quality materials and precision engineering ensure long-term reliability and minimal maintenance requirements, reducing downtime and operating costs. The robot is also designed to operate in a wide range of temperatures and humidity levels, making it suitable for use in various factory settings.

5. Safety Features

Safety is a top priority in factory automation, and the KUKA KR60 palletising cell incorporates a range of safety features to protect operators and equipment. These include collision detection sensors, emergency stop buttons, and safety-rated speed and position monitoring. The robot can also be integrated with safety fences or light curtains to create a secure working environment, ensuring compliance with industry safety standards.

Technical Specifications of the KUKA KR60 Palletising Cell

• Payload Capacity: Up to 60 kg
• Reach: Varies depending on the specific model, but typically ranges from approximately 2.0 to 2.5 meters
• Number of Axes: 6
• Position Repeatability: ±0.06 mm, ensuring high precision in palletising operations
• Maximum Speed: Varies by axis, but can reach high velocities for efficient palletising
• Control System: KUKA's advanced KR C4 or KR C5 controller, depending on the model
• Power Supply: Typically operates on a standard industrial power supply
• Weight: Varies depending on the configuration, but generally ranges from around 800 to 1,200 kg

Advantage:

According to many project experience shows that the palletizing robot in the actual project site if the layout is reasonable and proper, it can easily achieve the above-mentioned palletizing efficiency or even exceed, if a palletizing robot corresponds to more than two production lines and multiple palletizing stations, then the overall palletizing efficiency will decrease, and the multi-station palletizing will increase because of the robot's travel. Therefore, the single cycle time becomes longer, which causes the overall palletizing efficiency to decline.
Ways to improve palletizing efficiency:
1. The site layout is reasonable to avoid areas that interfere with the operation of the robot and avoid areas that are inaccessible to the robot and lead to restrictions
2. The fixture or suction cup should be properly designed to reduce redundant movements
3. By optimizing the program, remove unnecessary pauses to make the robot run more smoothly
4. Ensure that the maximum conveying efficiency of the assembly line is greater than the grasping efficiency of the robot
5. Set the cache bit, cache the supply of empty pallets and palletizing the products that have been delivered
6. The fixture or sucker is designed to grab more than one at a time, so that more grab and more release, so that the efficiency of the fixture or sucker is maximized
7. The pipeline at the end of the robot flange should be designed to be able to pass through the center hole of the sixth axis to ensure that the rotation Angle of the robot's sixth axis is above or below 180 degrees without breaking the pipeline package, otherwise it has to reduce the robot's running speed and action mode, resulting in slower robot speed.
8. The end user should remove some unnecessary requirements, such as the label facing out, such as the bag mouth facing in, etc., which can greatly improve the palletizing speed

FAQ:

*Q:Why are we?

A:Our company works robot industry over fifteen years. Programming robot inclusive KUKA ,ABB,YASKAWA,FANUC,ESTUN(Chinese ROBOT ),EFORT(Chinese robot). the business involved simulation,programming,service after warranty period.

*Q:How about our service concept?

A:We keep on phone open all day. Stand in customer view to provide rationalization solution and robot selection.

*Q:What products can we offer?

A:robot, energy supply for robot, linear for robot. Training for robot. Gripper for handling.

*Q:Why you purchase from us?

A:You don’t worry about after-sales problem to cooperation with us.

About us

Companies in the "customer first, quality first, the user first" purpose, we will as always Warm and sincere service for all users, friends and customers, create brilliant tomorrow. Our main customers are Baosteel, INO,Volkswagen,Geely and so on. Over fifteen years experience in the robot industry. Our engineers can design solution,simulation,program and troubleshooting. So if you have any issue of robot. Call us any time. We will try our best to solve the problem. The other advantage is after-sales service,we have robot spare parts in stockroom. We can response promptly to help you resolve robot fault. We also have robot training. The course include programming, electric, mechanic and expert programming. So welcome to join our college.