Zhuxin welding positioner into Malaysia factory

Zhuxin welding positioner into Malaysia factory

With the continuous development of the global manufacturing industry, the application of automation technology in the field of welding is more and more extensive. As the world's leading manufacturer of industrial robots, KUKA's welding positioners play an important role in improving the efficiency and quality of welding.

Project implementation
1. Select the device
The plant selected Kuka's welding positioner for its high load capacity, precise positioning system and flexible maneuverability. The positioner is designed to accommodate workpieces of different shapes and sizes and is suitable for a variety of welding processes.

2. System integration
During the implementation, Kuka's engineers worked closely with the plant's technical team on system integration. The positioner and the welding robot are jointed seamlessly to ensure the automation and high efficiency of the welding process. At the same time, the factory has also trained the operators so that they can master the use and maintenance of the equipment.

3. Production process optimization
By introducing a welding positioner, the factory has optimized the production process. The rotation and tilt function of the positioner enables the welding parts to be welded at the best Angle, reducing welding defects and improving welding quality. In addition, the automated welding process greatly shortens the production cycle and improves the overall production efficiency.

Benefit analysis
1. Improve production efficiency
After the introduction of the library card welding positioner, the production efficiency of the factory was increased by about 30%. Automatic welding reduces manual intervention, reduces operation time, and significantly improves workpiece turnover.

2. Improve welding quality
The precise positioning function of the welding positioner ensures the consistency of the welding process, and the welding defect rate is reduced by 50%. High quality welding not only improves the market competitiveness of the product, but also reduces the cost caused by rework.

3. Reduce labor costs
The introduction of automation equipment has made the factory less dependent on human labor, reducing the need for highly skilled welding workers, and thus reducing labor costs. In addition, the work intensity of the operator has also been effectively alleviated.

The successful application of the Kuka welding positioner in the Malaysian plant demonstrates the great potential of automation technology in modern manufacturing. By improving production efficiency, improving welding quality and reducing labor costs, the plant not only enhances its market competitiveness, but also lays a solid foundation for future expansion and development. As the technology continues to advance, it is expected that more enterprises will choose to introduce similar automation solutions to cope with the increasing market competition.

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