Linear Gripper KL4000S  Accelerated Speed 2.35m/s For Welding Palletizer

In industrial automation, welding and palletizing processes demand grippers with exceptional speed, precision, and reliability. The Linear Gripper KL4000S, with its accelerated speed of 2.35m/s and multi-scenario adaptability, offers a revolutionary solution to boost production efficiency and reduce operational costs. 

I. Technical Advantages: Speed, High Payload, and Durability

Industry-Leading Acceleration
The KL4000S integrates a high-performance servo motor and lightweight structural design, achieving a maximum acceleration of 2.35m/s² and a gripping cycle time as low as 0.5 seconds. Ideal for high-speed welding and dynamic sorting, it significantly shortens production cycle times.

High Payload & Precision Gripping

Payload Capacity: With a maximum clamping force of 400N, it securely handles objects up to 30kg (e.g., metal workpieces, full cartons), meeting demands for heavy welding or logistics palletizing.

Repeatability of ±0.05mm: Closed-loop control and anti-vibration algorithms ensure precise welding positioning and pallet stacking, eliminating product damage from misalignment.

Durability & Environmental Resilience

IP67 Protection: Dustproof and waterproof design enables stable operation in harsh environments like high-temperature welding workshops, cold storage, or dusty areas.

Maintenance-Free Design: Core transmission components feature wear-resistant coatings and self-lubrication technology, extending lifespan to over 500,000 cycles and minimizing downtime.

II. Application Scenarios: Full-Coverage Welding & Palletizing

Welding Automation: Speed and Quality Assurance

Auto Parts Welding: Collaborates with 6-axis robots for rapid clamping and positioning of multi-model workpieces, increasing welding cycles by 40% with 99.5% weld consistency.

Steel Structure Welding: Grips large H-beams or pipes, using force feedback to adjust clamping pressure in real time and prevent deformation.

Smart Palletizing: Flexibility & High-Density Stacking

Logistics Warehousing: High-speed handling of boxes (up to 50cm×50cm), supporting mixed-size palletizing with stack errors below 2mm.

Food & Beverage Industry: Food-grade gripper materials ensure damage-free handling of bottles, cans, or bags in humid environments, achieving 1,200 units/hour.

Complex Scenario Extensions

Machine Tending: Integrates vision systems for 24/7 operation with random part recognition.

Metal Stamping Sorting: High-speed defect detection with AI-powered quality control modules.

III. Industry Value: Cost Savings & Production Upgrades

Doubled Productivity

Case Study: An automotive parts manufacturer reduced welding station cycle time from 12s/unit to 7s/unit using KL4000S, boosting daily output by 60%.

Optimized Operational Costs

Labor Savings: Replaces manual handling, cutting labor costs by 50%.

Energy Efficiency: Low-power motor design consumes 30% less energy than pneumatic grippers.

Agile Manufacturing Support

Quick Tooling Change: Modular gripper heads enable fixture swaps in under 3 minutes for small-batch orders.

Digital Integration: OPC UA compatibility allows real-time data upload to MES systems for predictive maintenance and traceability.

Industrial robot ground rail in the spraying industry, Industrial robot ground track high precision, KUKA robotic ground rail system

The Robot Linear Track is suitable for a variety of product application occasions and scenarios. For instance, it is perfect for use in the automotive industry, where precision and accuracy are essential. The track allows for smooth and seamless movement of industrial robots, which are used for welding, painting, and assembly of car parts. The high precision of the track ensures that the robots can perform their tasks with a high degree of accuracy, which is crucial in this industry.

In addition, the Robot Linear Track is also ideal for use in the electronics industry. This industry requires high precision and accuracy, especially when it comes to the assembly of electronic components. The linear track ensures that robots can move smoothly and accurately, allowing for precise assembly of components. This results in a higher quality product that meets the expectations of customers.

The Robot Linear Track can also be used in the food and beverage industry. This industry requires high levels of hygiene and cleanliness, and the use of robots can help to ensure that these standards are met. The linear track allows for the movement of robots in a controlled and precise manner, which is important when dealing with food products. The high precision of the track ensures that the robots do not come into contact with any contaminants, resulting in a safer and cleaner production process.

With a speed of 2.35m/s, the Robot Linear Track is capable of fast and efficient movement, making it perfect for use in a variety of industries. The minimum order quantity for this product is 1PCS, and the price is negotiable. Payment terms include L/C and T/T, with a delivery time of 5-12 WEEKS. The packaging details include the original package, and after warranty service is provided in the form of video technical support and online support.

In addition to technical support, we also offer a range of services to help maximize the performance of your Robot Linear Track. This includes product training and education, as well as installation and customization services to meet your specific needs. Our goal is to provide you with the highest level of support and service, to ensure your Robot Linear Track operates at peak performance and delivers the results you need.

FAQ:

*Q:Why are we?

A:Our company works robot industry over fifteen years. Programming robot inclusive KUKA ,ABB,YASKAWA,FANUC,ESTUN(Chinese ROBOT ),EFORT(Chinese robot). the business involved simulation,programming,service after warranty period.

*Q:How about our service concept?

A:We keep on phone open all day. Stand in customer view to provide rationalization solution and robot selection.

*Q:What products can we offer?

A:robot, energy supply for robot, linear for robot. Training for robot. Gripper for handling.

*Q:Why you purchase from us?

A:You don’t worry about after-sales problem to cooperation with us.

About us

Companies in the "customer first, quality first, the user first" purpose, we will as always Warm and sincere service for all users, friends and customers, create brilliant tomorrow. Our main customers are Baosteel, INO,Volkswagen,Geely and so on. Over fifteen years experience in the robot industry. Our engineers can design solution,simulation,program and troubleshooting. So if you have any issue of robot. Call us any time. We will try our best to solve the problem. The other advantage is after-sales service,we have robot spare parts in stockroom. We can response promptly to help you resolve robot fault. We also have robot training. The course include programming, electric, mechanic and expert programming. So welcome to join our college.