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Place of Origin | China |
Brand Name | ESTUN |
Model Number | ER180-3100-PL |
In the dynamic world of industrial automation, robot palletizers have emerged as indispensable assets for enhancing efficiency, accuracy, and productivity in material handling and packaging operations. A crucial component of these robotic systems is the gripper, which serves as the interface between the robot and the objects being handled. When it comes to non-standard items, off-the-shelf grippers often fall short, necessitating customized solutions that can adapt to unique shapes, sizes, weights, and surface characteristics. This article delves into the significance of grippers for robot palletizers, the challenges of handling non-standard items, and the benefits of opting for non-standard customization.
A gripper is essentially the "hand" of a robot palletizer, responsible for picking up, holding, and placing objects onto pallets with precision and reliability. It must be designed to exert the right amount of force to securely grip the item without causing damage, while also being able to release it smoothly at the designated location. The performance of the gripper directly impacts the overall efficiency and effectiveness of the palletizing process, influencing factors such as cycle time, product quality, and operational costs.
Non-standard items present a unique set of challenges for robot palletizers and their grippers. These items may have irregular shapes, varying dimensions, delicate surfaces, or unconventional weights, making them difficult to handle using standard gripping mechanisms. For example, handling fragile electronic components requires a gentle touch to prevent damage, while gripping large, heavy machinery parts demands a robust and powerful gripper capable of withstanding high loads. Additionally, non-standard items may have limited or no flat surfaces for traditional grippers to attach to, further complicating the handling process.
To overcome these challenges, non-standard customization of grippers for robot palletizers offers several significant benefits:
Customized grippers can be tailored to the specific requirements of non-standard items, ensuring a perfect fit and optimal gripping performance. By taking into account factors such as the shape, size, weight, and surface texture of the objects, engineers can design grippers with specialized features such as adjustable fingers, soft gripping surfaces, or vacuum suction cups to accommodate a wide range of items. This adaptability allows robot palletizers to handle a diverse array of products, increasing the flexibility of the production line.
Using a customized gripper that is specifically designed for non-standard items helps to minimize the risk of damage during handling. By applying the right amount of force and using appropriate gripping techniques, the gripper can ensure that the items are picked up and placed gently, without causing scratches, dents, or other forms of damage. This, in turn, improves the overall quality of the finished products and reduces the need for rework or scrap, leading to cost savings for the manufacturer.
A well-designed customized gripper can optimize the palletizing process by reducing cycle times and improving throughput. By enabling faster and more accurate picking and placing of non-standard items, the gripper can help to increase the overall speed of the robot palletizer, allowing it to handle more items in a given time period. This increased efficiency can translate into higher productivity and shorter lead times, giving manufacturers a competitive edge in the market.
While customized grippers may require a higher initial investment compared to off-the-shelf solutions, they can offer long-term cost savings by reducing downtime, improving product quality, and increasing efficiency. By minimizing the risk of damage to non-standard items and optimizing the palletizing process, customized grippers can help to lower operational costs and improve the return on investment (ROI) of the robot palletizer system.
Axes | 4 axis |
Reach | 3100mm |
Type | ESTUN ER180-3100-PL |
Palletizing Efficiency | 700 times per hour (single line operation grab bag), 500 times per hour (single line operation) |
Advantage | 3d model, foundation and flange dimensions supplied, training video provided, free consultation, prompt after-sales service, robot spare parts in stockroom, robot training available |
Service | Free Consultation |
Footprint | 850mm X 950mm |
Weight | Approx. 1120kg |
Product Packaging:
The Industrial Robot Cell product will be packaged securely in a wooden crate to ensure safe transportation. All components and accessories will be carefully arranged and wrapped with protective materials to prevent any damage during shipping.
Shipping:
We offer worldwide shipping for the Industrial Robot Cell product. The shipping cost will be calculated based on the destination, weight, and dimensions of the crate. Shipping time will depend on the destination and shipping method chosen. We will provide a tracking number once the product has been shipped.
FAQ:
*Q:Why are we?
A:Our company works robot industry over fifteen years. Programming robot inclusive KUKA ,ABB,YASKAWA,FANUC,ESTUN(Chinese ROBOT ),EFORT(Chinese robot). the business involved simulation,programming,service after warranty period.
*Q:How about our service concept?
A:We keep on phone open all day. Stand in customer view to provide rationalization solution and robot selection.
*Q:What products can we offer?
A:robot, energy supply for robot, linear for robot. Training for robot. Gripper for handling.
*Q:Why you purchase from us?
A:You don’t worry about after-sales problem to cooperation with us.
About us
Companies in the "customer first, quality first, the user first" purpose, we will as always Warm and sincere service for all users, friends and customers, create brilliant tomorrow. Our main customers are Baosteel, INO,Volkswagen,Geely and so on. Over fifteen years experience in the robot industry. Our engineers can design solution,simulation,program and troubleshooting. So if you have any issue of robot. Call us any time. We will try our best to solve the problem. The other advantage is after-sales service,we have robot spare parts in stockroom. We can response promptly to help you resolve robot fault. We also have robot training. The course include programming, electric, mechanic and expert programming. So welcome to join our college.
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